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When it comes to auger fillers, upgrading to a servo motor can significantly enhance your packaging line's efficiency and accuracy. Here's why you should consider a servo motor auger filler for your operations.
One of the key advantages of a servo motor in an auger filler is the direct drive system. Unlike traditional systems like our Image 2000, which use pulleys and belts to drive the auger, a servo motor is directly in line with the auger. This setup eliminates the wear and tear associated with pulleys and belts, ensuring a more reliable and maintenance-free operation.
Servo motors are designed to operate at high speeds without compromising longevity. This is particularly beneficial when mounting the auger filler on form-fill-seal machines that produce bags at speeds of 80 to over 100 bags per minute. A servo motor can keep up with these high speeds without heating up or wearing down prematurely, unlike clutch systems which may eventually fail under such conditions.
The precision of a servo motor is unparalleled. It can turn the auger within one one-hundredth of a turn, ensuring extremely accurate filling. Unlike clutches, which can have a slight coast after stopping, a servo motor stops precisely when instructed. This level of accuracy is crucial for maintaining consistent fill weights and reducing product giveaway.
Servo motors offer versatile speed control through a programmable logic controller (PLC). You can easily adjust the auger's speed from 0 to 1200 RPM to accommodate different products and packaging requirements. For instance, one powder might need to run at 300 RPM, while another requires 700 RPM. With a servo motor, you can set these speeds through the PLC, allowing for seamless transitions between different products.
The torque capabilities of a servo motor can be tailored to your specific product needs. While a clutch brake system provides significant torque, a servo motor can be sized accordingly, and a gear reducer can be added for additional torque if needed. This customization is ideal for handling a range of products, from easy-to-run materials like coffee to more challenging substances like putty.
To maximize the benefits of a servo motor auger filler, proper setup is essential. Here are a few tips:
Maintain Proper Product Levels: Ensure the hopper has the correct amount of product.
Use an Agitation Blade: This helps maintain consistent product flow.
Set the Spinner Plate Correctly: For free-flow augers, the spinner plate should be at a 45° angle to the bottom of the funnel.
Select the Right Tooling: Choose the appropriate tooling for free-flow and non-free-flow products.
Correct Auger Position: Ensure the auger is correctly positioned within the funnel.
Investing in a servo motor auger filler can significantly improve your packaging line's speed, accuracy, and versatility. Whether you're dealing with high-speed bagging operations or require precise control for different products, a servo motor offers a reliable and efficient solution. If you have any questions or want to explore our Image 2500 servo motor auger filler, please give us a call. We're here to help you find the perfect fit for your packaging needs.
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