Choosing the Right Motor for Your Auger Filler Machine: Clutch Brake vs. Servo Drive

When it comes to auger filler machines, the type of motor you choose can impact the efficiency, accuracy, and overall performance of your operation. Our machines are equipped with either the clutch brake motor or the servo drive motor, each with its distinct advantages. Understanding these differences can help you make an informed decision tailored to your specific needs.

Clutch Brake Motor: The Reliable Workhorse

The clutch brake motor, represented by our Image 2K model, is a cost-effective and time-tested solution. Here’s why it's a popular choice:

1. Affordability: The clutch brake motor is a lower-cost option, making it an excellent choice for businesses looking to manage their budget without compromising on performance.

2. Proven Performance: This motor type has been used in the industry for decades, proving its reliability and efficiency in getting the job done well.

3. Simpler PLC System: The Image 2K comes with a smaller PLC system, simplifying the operation and reducing overall costs. This system is user-friendly and provides all the necessary controls to operate the machine effectively.

Servo Drive Motor: The Pinnacle of Precision

On the other hand, the servo drive motor, showcased by our Image 2500 model, offers superior accuracy and advanced technology:

1. Enhanced Accuracy: The servo drive motor is renowned for its precision in filling the exact amount of product, which is crucial for maintaining quality and consistency.

2. Increased Reliability and Longevity: This motor type tends to be more reliable and longer-lasting due to its advanced engineering and robust design. The servo drive motor machine is designed to operate at high speeds while maintaining optimal temperature levels, facilitating faster production processes.

3. Advanced PLC System: The Image 2500 features a sophisticated PLC system, such as an Allen Bradley or Beckhoff PLC. This system provides more controls, greater memory capacity, and a larger, more in-depth display, allowing for more detailed and flexible operation.

Optimizing the Servo Drive Motor for Maximum Accuracy

While the servo drive motor offers significant advantages, achieving its full potential requires proper setup and maintenance. Here are essential tips to ensure optimal performance:

• Maintain Proper Product Levels: Keep the appropriate amount of product in the hopper to ensure consistent flow and prevent interruptions.

• Use an Agitation Blade: This helps to keep the product moving smoothly and prevents clumping, ensuring a steady flow into the auger.

• Adjust the Spinner Plate: Set the spinner plate at a 45° angle to the bottom of the funnel for free-flow auger systems to ensure accurate and consistent filling.

• Select Correct Tooling: Choose the right tooling based on whether you are working with free-flow or non-free-flow products to enhance accuracy.

• Position the Auger Correctly: Ensure the auger is correctly positioned in the funnel to facilitate smooth and precise filling.

Conclusion

Choosing between the clutch brake motor and the servo drive motor for your auger filler machine depends on your specific needs and priorities. If you're looking for a cost-effective, reliable solution, the clutch brake motor (Image 2K) is an excellent choice. However, if precision and advanced control are paramount, the servo drive motor (Image 2500) will deliver superior performance, provided it is set up correctly.

At our company, we are dedicated to helping you select the best equipment for your operations. Whether you prioritize affordability and reliability or accuracy and advanced features, we have the right solution for you. Contact us today to learn more about our auger filler machines and how we can support your business needs.